7 Simple Steps on How to Remove a Windshield

An image of a person removing a windshield from a car

Embark on a DIY adventure by learning how to remove a windshield like a pro! Whether you’re replacing a cracked windshield or upgrading to a more advanced model, this comprehensive guide will empower you with the knowledge and techniques to tackle this task with confidence. By following our step-by-step instructions, you can save money and gain a sense of accomplishment by completing this automotive repair yourself. So, gather your tools, prepare your workspace, and let’s dive into the world of windshield removal!

First and foremost, safety should be your top priority. Park your vehicle on a flat, stable surface and engage the parking brake to prevent any unexpected movement. Gather the necessary tools for the job, including a windshield removal kit, a utility knife, a putty knife, a vacuum cleaner, and a pair of safety glasses. Protect your hands with gloves and wear a dust mask to avoid inhaling any loose particles during the removal process. Additionally, it’s advisable to cover the interior of your vehicle with a tarp or blanket to shield it from falling glass and debris.

Now that you have prepared your vehicle and gathered your tools, it’s time to carefully remove the moldings and trim pieces around the windshield. Use a utility knife to gently cut through any sealant or adhesive holding these components in place. Next, insert a putty knife between the windshield and the frame and gradually pry it loose. Work your way around the perimeter of the windshield, applying steady pressure to release the sealant and separate the glass from the frame. Once the windshield is detached, carefully lift it out and place it in a safe location for disposal. Remember, handling a windshield requires caution to avoid any cuts or injuries.

Safety Precautions

Before attempting to remove a windshield, it is crucial to take necessary safety precautions to avoid injury or damage to the vehicle. Here is a comprehensive guide to ensure a safe windshield removal process:

Wear Appropriate Protective Gear

Wear safety glasses or goggles to shield your eyes from flying glass fragments and debris. Use heavy-duty gloves to protect your hands from sharp edges and cuts. A long-sleeved shirt, pants, and sturdy shoes are recommended for additional protection.

Disconnect the Battery

Disconnect the vehicle’s battery to prevent electrical sparks or shocks during the removal process. Locate the negative terminal on the battery and use a wrench or terminal puller to loosen and remove the cable. Ensure that the cable is properly secured and does not come into contact with any metal surfaces.

Cover Interior Surfaces

Cover the dashboard, seats, and other interior surfaces with plastic sheeting or drop cloths to protect them from glass shards and debris. Use tape to secure the coverings firmly in place.

Remove Loose Items

Clear the front and back seats of all loose items, including personal belongings, tools, and any other objects that could obstruct the removal process or cause damage to the interior.

Secure the Vehicle

Park the vehicle on a level and stable surface. Engage the parking brake to prevent the vehicle from moving during the removal process. Use wheel chocks behind the wheels for added stability.

Additional Tips for Safety

Never attempt to remove a windshield alone. Seek assistance from a qualified helper.
Use only sharp, undamaged tools for cutting the urethane adhesive.
Be cautious when handling the windshield, as it can be heavy and difficult to maneuver.
Store the windshield in a safe location to prevent damage.

Removing Windshield Moldings and Trim

Before you can remove the windshield, you’ll need to first remove the moldings and trim that are holding it in place. Use a putty knife to carefully pry up the weatherstripping around the edge of the windshield. Use a plastic pry tool or a special windshield trim removal tool to pry up the metal trim that is holding the windshield in place.

Once you have removed the weatherstripping and trim, you can begin to remove the windshield.

Method 1: Removing a Fixed Windshield

1. Locate the bolts that are holding the windshield in place. They are usually located around the perimeter of the windshield frame.
2. Remove the bolts using a socket wrench.
3. Carefully lift the windshield out of the frame.
4. If the windshield is stuck, you can use a suction cup to help you lift it out.

Method 2: Removing a Bond-In Windshield

1. Use a utility knife to cut around the perimeter of the windshield, being careful not to damage the paint or the body of the car.
2. Once you have cut around the windshield, use a hammer and chisel to break the bond between the windshield and the frame.
3. Carefully lift the windshield out of the frame.
4. If the windshield is stuck, you can use a suction cup to help you lift it out.

Item

Quantity

Price

Windshield

$200-$400

Moldings and trim

1 set

$50-$100

Putty knife

$5-$10

Plastic pry tool

$10-$20

Windshield trim removal tool

$20-$30

Socket wrench

$20-$40

Utility knife

$5-$10

Hammer

$20-$40

Chisel

$10-$20

Cutting and Removing the Windshield

Once you have your tools and safety gear in place, you’re ready to start cutting and removing the windshield.

Begin by carefully cutting around the perimeter of the windshield with your cutting tool. Be sure to use slow, controlled movements and avoid putting too much pressure on the tool, as this could damage the windshield or your vehicle’s body.

Once you have cut around the entire perimeter of the windshield, use a pry bar to gently pry it loose from the frame of your vehicle. Start by inserting the pry bar into the space between the windshield and the frame, and then gently apply pressure to pry the windshield loose. Work your way around the entire perimeter of the windshield, carefully prying it loose until it is completely removed.

Removing the Windshield Trim

Once the windshield has been removed, you will need to remove the trim around the windshield. This can be done by carefully removing the screws or bolts that hold the trim in place. Once the trim has been removed, you can discard it or set it aside for later use.

Step	Action
1	Gather your tools and safety gear.
2	Cut around the perimeter of the windshield.
3	Pry the windshield loose from the frame.
4	Remove the windshield trim.

Cleaning the Windshield Opening

Before removing the windshield, it is crucial to thoroughly clean the windshield opening. This will prevent dirt and debris from falling into the vehicle’s interior and causing damage. Use a soft cloth or brush to remove any loose dirt or debris from the windshield opening. Then, apply a cleaning solution specifically designed for automotive glass to the opening and allow it to sit for a few minutes.

After the cleaning solution has had time to work, use a clean, damp cloth to wipe away the solution and any remaining dirt or debris. Be sure to pay close attention to the corners and edges of the windshield opening, as these areas tend to accumulate more dirt and debris.

Once the windshield opening is clean, dry it thoroughly with a clean, dry cloth. This will help to ensure a proper seal when the new windshield is installed.

Materials Required:

Item	Purpose
Soft cloth or brush	Remove loose dirt and debris
Automotive glass cleaning solution	Dissolve and remove stubborn dirt
Clean, damp cloth	Wipe away cleaning solution and remaining dirt
Clean, dry cloth	Dry windshield opening thoroughly

Applying Sealant and Moldings

Step 1: Clean and Position Windshield

Remove any remaining adhesive residue from the vehicle frame. Center and position the new windshield in the opening.

Step 2: Apply Primer

Use a clean brush or cloth to apply a primer around the windshield frame, where the molding will be placed.

Step 3: Prepare Molding

Cut the molding to the appropriate length. For a rounded windshield, heat and bend the molding as needed.

Step 4: Apply Sealant

Apply a bead of automotive-grade windshield sealant to the primed area on the frame. Use a steady hand and ensure the sealant is applied evenly.

Step 5: Position Molding

Press the molding into the sealant, starting at one corner. Work your way around the windshield, ensuring the molding fits snugly and covers the sealant.

Step 6: Secure Molding

Use clamps or weights to hold the molding in place while the sealant cures. Allow the sealant to dry according to the manufacturer’s instructions.

Step 7: Clean and Seal

Once the sealant is fully cured, remove the clamps and any excess sealant residue. Clean the area around the windshield and apply a clear silicone sealant around the perimeter of the molding to ensure a waterproof seal.

Curing the Sealant

Once the sealant is applied, it is important to allow it to cure properly before driving the vehicle. The curing time will vary depending on the type of sealant used. It is generally recommended to wait at least 24 hours before driving the vehicle. During this time, it is important to keep the vehicle out of the rain and away from direct sunlight. This will help the sealant to cure properly and form a strong bond between the windshield and the vehicle’s frame.

Here are some tips for curing the sealant properly:

Follow the manufacturer’s instructions for the specific type of sealant being used.
Keep the vehicle out of the rain and away from direct sunlight during the curing time.
Do not drive the vehicle until the sealant has fully cured.

Sealant Type	Curing Time (Hours)
Urethane	24
Butyl	12
Silicone	4

How to Remove a Windshield

Removing a windshield can be a daunting task, but it’s actually not as difficult as it looks. With the right tools and a little patience, you can remove your windshield in just a few hours.

Here’s what you’ll need:

A razor blade or utility knife
A windshield removal tool
A pair of gloves
Safety glasses

Once you have your tools, you’re ready to start the process.

1. Start by removing the windshield wipers. This will give you better access to the windshield.
2. Next, use the razor blade or utility knife to cut around the perimeter of the windshield. Be careful not to cut into the paint or the body of the car.
3. Once you have cut around the windshield, use the windshield removal tool to pry the windshield loose. Be careful not to damage the windshield or the body of the car.
4. Once the windshield is loose, carefully lift it out of the car. Be sure to wear gloves to protect your hands from the glass.